Stamping Mold Services
Designed with rationality and precision, our molds feature premium materials and accurate guide mechanisms, ensuring durability.
- Rational Mold Structure Design
- Premium Mold Materials
- Accurate Guide Mechanisms
- Customized for Efficiency
- Model Provision Available
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Custom Stamping Die Types
We integrate advanced technology with skilled craftsmanship to produce stamping dies that meet required specifications.
Single-Operation Dies
A single-operation die performs only one task-such as cutting, punching, or bending-per press cycle. It is commonly used in the production of simple parts or when individual operations require control. Due to its simple structure, this type of die is relatively low in cost, easy to maintain, and suitable for small-batch manufacturing or prototyping.
Compound Dies
A compound die is a type of tool that performs two or more actions-such as cutting and forming-at the same time during one press stroke. It is used when the part needs several operations done at the same position, without moving the material through multiple stations. Compared to single-operation dies, compound dies reduce handling and are more efficient for medium-volume production.
Progressive Dies
A progressive die is a tool that performs several steps in order, all within the same die. As the metal moves forward through the die, each section of the tool carries out one step-such as punching, bending, or cutting. These steps happen one after another as the material moves. This setup is well-suited for high-volume production, as it reduces manual handling, shortens cycle times.
One-Stop Service
We provide a one-stop solution covering product design, mold development, parts processing and finished product delivery.
Competitive Products
By optimizing the production process and cost control, we provide products with outstanding cost performance while ensuring quality, helping customers reduce procurement costs.
Outstanding Timeliness
We attach great importance to delivery management, follow up the production progress from the order placement, ensure on-time delivery, and provide timely feedback to ensure the smooth progress of the project.
Mould Quality Assurance
Each set of stamping molds undergoes dynamic mold testing and static structure testing before leaving the factory to ensure that the samples meet the requirements, the mold performance is stable, and reaches high precision and high durability standards.
CAE analysis of stamping dies
We apply CAE analysis in our stamping die design to improve efficiency and refine the structure. Additionally, we provide free technical evaluations to understand your requirements.
Precision-crafted Stamping Molds
We begin by reviewing your 2D/3D drawings, material specifications, and production requirements to determine the most suitable mold type. If no 3D model is available, we offer modeling services. Through CAE analysis, we assess the design to improve material usage and identify issues such as deformation, cracking, or poor forming in advance. During manufacturing, we offer regular progress updates and confirm final details such as nameplates and packaging. After sample testing and blue light scanning, we carry out both static and dynamic acceptance tests before arranging secure shipment of the mold.
15+
Years in Manufacturing
700+
Sets of Machine
120+
Countries Shipped
Our Commitment to Quality Assurance
Our stringent quality control processes are designed to ensure that the products delivered to customers fully meet their size and performance requirements.
Comprehensive Quality Control System
We have been certified to the IATF 16949:2016 standard for over 10 years. This globally recognized system, based on ISO 9001, ensures we consistently deliver high-quality, reliable products for the automotive industry.
- IATF 16949:2016 Certification
- ISO 9001
- Over 10 Years of Certification
Advanced Inspection Equipment
We utilize advanced quality inspection equipment, including coordinate measuring machines (CMMs), 3D blue light scanners, dimensional projectors, and infrared full-inspection devices. These tools enable precise measurement of material performance, appearance, and dimensional accuracy across multiple parameters, ensuring the highest standards of product quality.
- Product material inspection
- Product performance inspection
- Product appearance inspection
Experienced Quality Control Team
Our quality control team has over 10 years of experience in manufacturing quality management. They are proficient in advanced tools such as SPC, FMEA, PPAP, APQP, and MSA, and have received professional Six Sigma training. With their expertise, we ensure every process meets the highest standards of precision and consistency.
- More than 10 years of experience
- SPC, MSA, FMEA, PPAP, APQP
Extensive Automotive Parts Manufacturing Experience
Yichen specializes in stamping and forming vital automotive parts, including body structures, chassis reinforcements, and interior frames, with a strong focus on precision, strength, lightweight design, and NVH performance.
Stamping Die Processing Guidelines and Capabilities
| Development Software | UG,VISI,CAD,Catia,Autoform,Dynaform |
| Machining Equipment | Electrical Discharge Machine (EDM), Wire-cut EDM, CNC Machining Center, Die Spotting Machine, Hydraulic Press, Stamping Press, etc. |
| Die Tonnage | ≤20T |
| Die Design Techniques |
①Select the appropriate die type based on the geometric shape of the stamped part and production requirements, such as single-operation dies, compound dies, progressive dies, or transfer dies. ②Die structure design, stamping process design, detailed die design (including punches, dies, insert blocks for quick release and replacement), die strength and rigidity design, and die lubrication system design. |
| CAE Simulation Analysis | Using Computer-Aided Engineering (CAE) simulation analysis during the design phase can help predict and address potential manufacturing issues, such as wrinkling, cracking, and other defects |
| Mold material | Choose mold materials with sufficient strength, wear resistance, and corrosion resistance based on production volume and material type, such as ASSAB88, SKD11, DC53, Cr12MoV, P20, and 45# steel. |
| Mold Components | Nitrogen Gas Spring System, Pins, Ejector Pins, Pressure Plates, Floating Plates, and Forming Punches and Dies. |
| Cavity Surface Treatment | Heat Treatment,PVD,Titanium Plating,TD,Chrome Plating |
| Mold Span | Die life: 500,000 to 1,500,000 strokes. |
| Application field | Aluminum die-casting molds are widely used in industries such as automotive, electronics, electrical, medical, industrial components, and aerospace, for the production of various structural and non-structural parts. |
Surface Treatment Processing Guide and Capabilities.
| Type: | Galvanizing, Zinc-Nickel Plating, Electrophoretic Coating, Spray Painting, Powder Coating, Dacromet, Magni Coating, Geomet Coating. |
| Electroplating thickness/ Salt spray test: | 3-15μm, Salt spray test 72-1000 hours. |
| Electrophoretic coating thickness, Salt spray test. | 18~35μm,Salt spray test: 120~480h. |
| Spray painting/powder coating thickness, salt spray test: | 30~80μm,Salt spray test:120~480h |
| Dacromet / Salt spray test: | 4~12μm,Salt spray test:480~1000h |
| Geomet / Magni salt spray test: 120~480h. | 4~12μm,Salt spray test:500~1500h |
| Surface treatment methods | Coating, electrostatic adsorption. |
| Performance characteristics. | Corrosion resistance, wear resistance, heat resistance, aesthetic appeal, UV resistance. |
Stamping Die Types
This type of die completes only one stamping process during a single stroke of the press. It is simple in structure and easy to maintain, but it is suitable for parts with small production quantities due to its lower efficiency.
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It has only one station but can complete two or more stamping processes in the same station during a single stroke of the press. For example, a compound die might perform both punching and blanking operations. These dies have higher production efficiency than single-operation dies but are more complex in design and maintenance.
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It features two or more stations aligned in the direction of stock progression, and it completes two or more stamping processes at different stations during a single stroke of the press. Progressive dies are suitable for mass production and can significantly increase production efficiency, but they are more difficult to design and manufacture, and they require higher precision in material supply.
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This type combines the characteristics of single-operation dies and progressive dies, using a mechanical transfer system to quickly convey the product within the die, allowing for the completion of multiple processes. These dies are suitable for parts that are either complex in shape or require multiple processes and can improve production efficiency while reducing material waste.
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Laser cutting
- Can cut materials of different hardness, with a wide range of applications
- Before cutting, the contours of multiple parts can be reasonably arranged on a plate to improve material utilization
- The processing process does not rely on molds, and can be cut directly according to the design drawing, with high processing efficiency
- Adopting non-contact processing, there is no need for the tool to contact the workpiece, avoiding dust splashing and oil residue
Bending
- Can process a variety of materials such as metals and plastics, with a wide range of applications
- Can achieve complex bending structures with multiple angles and curvatures, such as U-shaped, Z-shaped, spiral, etc.
- High bending accuracy, the angle and shape of each workpiece can be kept consistent during batch processing
Mould Manufacturing
- Molds can ensure that each batch of products has the same size and meets quality standards
- Suitable for mass production, effectively reducing unit costs and reducing the waste of raw materials
- Can produce products with curved surfaces, micropores, textures, etc. that are difficult to make by hand
- High-quality molds have a long life and are suitable for long-term repeated use
Stamping
- Using automated equipment, a large number of workpieces can be processed per unit time, and the size consistency is good
- Through the reasonable design of layout and precise processing path, the edges and corners of the plate are effectively utilized to reduce the scrap rate, thereby controlling the material cost
- Can process parts with complex shapes such as multiple bends, concave structures, curved surfaces, etc
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