Yichen Ensures the Quality of
Each Stage

STEP 01

Pre-Production

Technical Assessment at Yichen

Embarking on the journey to production with meticulous precision, our team of seasoned engineers performs an exhaustive technical assessment of your part's design. This preliminary phase is critical, ensuring that every detail of your 3D and 2D drawings is scrutinized with surgical precision. We delve into the intricacies of material selection, surface finish, structural integrity, and the process itself, leaving no stone unturned in our quest for perfection.

 


 

Material Verification Process

At Yichen, we understand the importance of trust and reliability in the materials we use. Upon your request, we provide a comprehensive certification of the materials employed in crafting your parts. This documentation, sourced directly from the raw material manufacturers, encompasses a wealth of information. It includes the material's heat number, grade, dimensions, mechanical properties, and a detailed chemical analysis, offering you a transparent view of the quality and composition of the materials used in your parts.

 
STEP 02

IN-Production

Complete on-site inspection system

At Yichen, we understand that precision in manufacturing is paramount. That's why we've established a robust on-site inspection system that automatically examines the position of materials in real-time during precision machining. This cutting-edge technology ensures that every component is perfectly aligned, reducing the risk of errors and streamlining the production process. By catching and correcting any deviations immediately, we save time and resources, which is crucial in our just-in-time production environment

 


 

Quality control in the production process

Our commitment to quality is further reinforced by our adherence to the IATF 16949 standards, which guide our quality management system. At Yichen, our quality control team conducts meticulous inspections every two hours throughout the production process. This rigorous in-process quality control not only prevents potential issues but also ensures that our products meet the highest standards of excellence. We believe that quality is not just a goal, but a continuous journey of improvement, and our regular inspections are a testament to this commitment.

 
STEP 03

Final-Production

Full-dimensional inspection report

For each order, we offer detailed full-dimensional inspection reports upon request. These reports are exhaustive, encompassing a wide range of critical details:

  • Part quantities are meticulously counted and recorded.
  • Critical dimensions are precisely measured and documented.
  • Thread specifications and tolerances are thoroughly inspected.
  • Thicknesses and depths are accurately assessed.
  • Part appearance is scrutinized to meet aesthetic standards.

This level of detail ensures that every aspect of your parts is accounted for, providing a clear and transparent record of our quality assurance process

 


 

Protective Packaging Protocol

We recognize the inherent risks in logistics and have developed a multi-layered packaging process to safeguard your parts during transit. Our four-tier protection system includes:

Wrapping paper for a initial layer of protection.

A sturdy paper or wooden box to house the parts securely.

This comprehensive packaging approach significantly reduces the risk of damage, ensuring that your parts arrive in pristine condition, ready for immediate use or further processing .

 

 

Manufacturer's
Standards

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CNC Machining Manufacturing Standards
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Sheet Metal Manufacturing Standards
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Die casting manufacturing standards

 

Inspection
Equipment

Our state-of-the-art facilities are equipped with the latest inspection technology, ensuring that every stage of production is subject to the most rigorous scrutiny. At Yichen, we leave no room for error when it comes to quality. Our advanced inspection equipment is deployed at every production stage, conducting detailed examinations that confirm each component is manufactured with precision, adhering strictly to your specifications.

 

This comprehensive approach to quality management, combined with our advanced inspection equipment, guarantees that Yichen delivers only the highest quality products to our customers.

Coordinate measuring machine
CMM
3D blue light scanner
3d Blue Light Scanner
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Hardness Tester
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Optical Profle Projector
hardness tester
Hardness Tester
Universal testing machine
Universal Testing Machine
 

 

Quality
Report

 

Raw Material Elemental Inspection Report

Our meticulous elemental analysis of raw materials ensures the chemical composition aligns with quality standards, underpinning the reliability of our manufactured products.

Raw Material ELV Inspection Reports

Ensure regulatory compliance and environmental responsibility by verifying the absence of prohibited substances in the materials we utilize, aligning with the automotive industry's strict ecological standards.

Mechanical Performance Inspection

The reliability and durability of metal parts is ensured by evaluating the material's strength, hardness, toughness, and other key metrics to predict how the material will perform in real-world working environments.

layout inspection

Ensure that the dimensional accuracy and specifications of each product meet the design requirements through exhaustive measurement verification.

Salt spray test

Artificially simulated salt spray environmental conditions for rapid assessment of material corrosion resistance Film thickness inspection is a critical step in measuring the thickness of a coating, plating or film to ensure uniformity and quality to safeguard the protection and durability of a product.

Film thickness detection

Film thickness inspection is a critical step in measuring the thickness of a coating, plating or film to ensure uniformity and quality to safeguard the protection and durability of a product.

Buckling tests

Buckling tests are critical for assessing the stability of structures under compression, determining the critical load at which they become unstable, and ensuring structural safety against catastrophic failures.

Roughness Report

Our company offers precise roughness reporting, ensuring your parts' surface finish aligns with specification standards for optimal performance.