A single-punch flanging die designed for large-size heat sink end plates. The die uses reinforced guide pillars to ensure uniform force distribution during a single flanging process, effectively solving the problem of wrinkling at the edges of large parts and providing perfect vertical flanging for subsequent welding or sealing processes.
Attribute
| Category |
Single Stage Die |
| Model Name | SSD-RAD-F |
| Weight | 890kg |
|
Tags |
Flanging, Industrial Radiator, Thermal Control |
Single-stage die is one of our core tooling solutions. It is designed to perform a single stamping operation-such as punching, bending, blanking, or embossing-within one press stroke, making it ideal for controlled and flexible production.
Our Single Stamping Die Solution
Our single stamping dies are composed of four key components: punch, die, guiding system, and stripping mechanism. They are widely used in prototype development, low-volume production, and complex part manufacturing.
Our design philosophy focuses on simplicity, precision, and cost control. By eliminating unnecessary complexity and optimizing key structures, we overcome traditional limitations in accuracy and efficiency.Through engineering optimization, we improve production efficiency and dimensional consistency by over 30%, delivering a cost-effective solution tailored to your production requirements.
Single stamping dies case
Single stamping dies are widely applied in automotive, robotics, home appliances, and aerospace industries, especially for the development and production of critical structural components.
Technical Challenges in Single Stamping Dies
Maintaining precise clearance is a common challenge in stamping die manufacturing. We utilize a self-developed clearance calculation algorithm combined with precision measurement systems to control clearance within 0.005 mm, achieving standardized and highly accurate results.
During multi-step operations, part transfer and feeding can lead to misalignment and tolerance accumulation. We address this by using custom-designed positioning pins and slots, combined with high-precision guiding systems, to eliminate positioning deviations at the source.
During multi-step operations, part transfer and feeding can lead to misalignment and tolerance accumulation. We address this by using custom-designed positioning pins and slots, combined with high-precision guiding systems, to eliminate positioning deviations at the source.
To address rapid wear, chipping, and edge dulling, we select high-quality imported tool steels such as A88 and XW-42. Combined with optimized heat treatment, we achieve hardness levels of HRC 60–62, ensuring excellent wear resistance and stable performance even when processing high-strength materials.
Your Single Stamping Die Expert
As an experienced tooling manufacturer, we bring extensive project experience and proven design capabilities to support a wide range of customer requirements.
-
2000 +Single Stamping Die Design Cases
-
20 +Experienced Tooling Engineers
Common Problem
-
Is a single stamping die suitable for my part?
If your part structure is relatively simple or your production volume is not very high, a single stamping die is usually a more cost-effective and flexible solution.
-
What information do you need to evaluate my project?
We need your 2D drawings, 3D files, material specifications, and estimated annual volume to determine the most suitable tooling solution.
-
Can you help optimize my part before making the die?
Yes, we can review your design and provide suggestions to improve manufacturability, reduce deformation, and lower production risk.
-
How long does it take to make a single stamping die?
Typically, it takes around 3–6 weeks after design confirmation, depending on the complexity of the tooling.
-
How long does it take to make a single stamping die?
Typically, it takes around 3–6 weeks after design confirmation, depending on the complexity of the tooling.
-
Will you test the die before shipment?
Yes, we perform trial runs to verify forming results and dimensional accuracy before delivering the tooling.
-
Do you provide support after delivery?
Yes, we offer ongoing technical support to ensure the tooling performs reliably in your production environment.
Types of Stamping Dies
- Single Stamping Die
- Compound Die
- Transfer Die
- Transfer Die/li>
-
Single Stamping DieStructure: Simple, single-operation design without linked stations
Tolerance: ±0.01–0.05 mm
Efficiency: Lower, requires manual transfer
Challenges: Positioning deviation, edge wear
Best for: Low-volume production, prototyping, complex parts -
Compound DieStructure: Multiple operations in one station
Tolerance: ±0.005–0.02 mm
Efficiency: Medium to high
Best for: High-precision blanking and simple parts -
Transfer DieStructure: Multi-station with transfer system
Tolerance: ±0.005–0.03 mm
Efficiency: High automation
Best for: Complex parts and large-scale production -
Transfer DieStructure: Multi-station with transfer system
Tolerance: ±0.005–0.03 mm
Efficiency: High automation
Best for: Complex parts and large-scale production
Hot Tags: single station trimming die, China single station trimming die manufacturers, suppliers, factory
